Cleaning & Sanitization

Our experts have extensive hygienic equipment and facility design experience and can help verify regulatory compliance as well as provide recommendations to your cleaning and sanitization processes.

Product recalls have the potential to result in tremendous negative impact to a company’s image, reputation and financial state. Product quality problems due to microorganism contamination are often related to improperly designed systems or cleaning and sanitization procedures that are inadequate for the specific product.

Process Plus has designed new process systems for a wide variety of products that are susceptible to microorganism contamination, including high-viscosity products. This experience has led to hygienic equipment and facility design standards being developed for key Chemical, Consumer Products, Pharmaceutical and Food & Beverage companies.

Facilities/Utilities & Supporting Systems

  • Facility Designs (Walls/Ceilings/Floors/Doors)
  • Facility HVAC Standards
  • Environmental Product Control Requirements
  • Clean Utilities: steam, water, and compressed air
  • Water Systems (RO & Deionization)
  • Clean-in-Place (CIP) & Sanitize-in-Place (SIP)
  • Clean-out of-Place (COP) & Sanitize-out of- Place (SOP)
  • Cleaning Validation
  • Cooling Towers
  • Heat Transfer Fluid Systems
  • Compressed Air & Nitrogen Systems
  • Electrical Systems Design
  • Lighting
  • Instrumentation Design
  • Instrument Pressure/Flow/Level/Temperature Selection
  • Instrument Placement & Connections
  • IPK69 Standards
  • Motors
  • Industrial Computers & Monitors (HMI’s)
  • Robotic Systems

Hygienic Equipment Design

  • Materials Selection and Surface Finish Requirements
  • Raw Materials Handling & Storage
  • Piping Design
  • Piping Connections
  • Dead Leg Design Avoidance
  • Pipe Support
  • Welding Quality
  • Passivation & Pickling
  • Pigging
  • Pump Selection & Design
  • Tanks
  • Heat Exchangers
  • Valves
  • Filters & Strainers
  • Pressure Relief systems
  • Mills & Grinders
  • Fillers & Converters
  • Packaging Equipment
  • Dry Products/Material Processes
  • Transport & Storage of Fluids and Dry Products
  • Equipment Drainability Standards
  • Construction Execution & Clean Design Quality
  • Process Refrigeration
  • Steam and Condensate Systems
  • Vacuum Systems