Instrumentation & Controls

Our talented and dedicated engineers at Process Plus utilize a wealth of industrial control system expertise in order to deliver customized instrumentation and controls systems solutions that meet your needs and improve your operations.

As a customer-focused team, we work directly with your management, operations, and maintenance staff to ensure that your goals are realized while designing and implementing control systems that are operator-friendly, maintainable and cost-effective.

Our team is highly skilled and experienced in manufacturing system startup, operator training, troubleshooting and  system integration. We take a hands on approach and work with our clients to select the best solution and ensure quality project delivery.

Control Platforms

  • Rockwell(Allen-Bradley)
    ControlLogix, CompactLogix, MicroLogix, Flex
    Legacy: SLCs, PLC5, RSView32, etc.
  • Honeywell
    Experion, TPS, TDC 3000/2000
    Total Plant Batch
  • ABB (Freelance, 800xA)
  • Emerson (DeltaV)
  • Modicon (Quantum/Unity)
  • Siemens (PCS7/STEP7)Wonderware (ArchestrA, InTouch, InBatch)
  • GE/iFIX
  • Legacy DCS
  • Mitsubishi

Control System Integration

  • Design & Installation PLC/DCS/hybrid controllers Safety PLC
  • Vendor System Integration (OEMs, IT)
  • Process, Packaging, & Material Handling (Batch or Continuous)
  • Vendor/OEM analysis, comparison, & selection
  • Operator training, manuals, and development
  • Owner’s representation/ Project Management
  • Legacy control system migration & support
  • Construction Oversight and Consultation

Safety System Design

  • Machine Safety
  • Process Safety

Control System Validation

  • Conceptual, Definition, & Master planning services
    Control system studies, site audits, & evaluation
    Process control strategies
    P&ID/PFD development
    Specification creation
    Functional requirements
    User requirements
  • Detailed control system design & engineering
    Electrical & I/O wiring diagrams
    Instrument specification & installation details
    Control panel design (UL508A
  • Commissioning & field startup
    Construction packages/installation
    Shutdown and startup leadership
    Construction oversight
  • GAMP Standards
  • Validation Planning & Documentation
  • 21 CFR Part 11 Compliance